{"id":97,"date":"2014-02-17T19:22:50","date_gmt":"2014-02-17T19:22:50","guid":{"rendered":"http:\/\/blogs.discovery.wisc.edu\/projects\/?p=97"},"modified":"2014-02-17T19:22:50","modified_gmt":"2014-02-17T19:22:50","slug":"acid-etching-copper-taffeta","status":"publish","type":"post","link":"https:\/\/blogs.discovery.wisc.edu\/projects\/2014\/02\/17\/acid-etching-copper-taffeta\/","title":{"rendered":"Acid etching copper taffeta"},"content":{"rendered":"<p>My first round of testing was etching conductive fabric to create circuits.\u00a0 I&#8217;m working with a sample of copper-coated taffeta from LessEMF.<\/p>\n<p><a href=\"http:\/\/blogs.discovery.wisc.edu\/projects\/files\/2014\/02\/Screen-Shot-2014-02-17-at-1.02.09-PM.png\"><img loading=\"lazy\" class=\"alignnone size-large wp-image-98\" src=\"http:\/\/blogs.discovery.wisc.edu\/projects\/files\/2014\/02\/Screen-Shot-2014-02-17-at-1.02.09-PM-1024x318.png\" alt=\"\" width=\"584\" height=\"181\" srcset=\"https:\/\/blogs.discovery.wisc.edu\/projects\/files\/2014\/02\/Screen-Shot-2014-02-17-at-1.02.09-PM-1024x318.png 1024w, https:\/\/blogs.discovery.wisc.edu\/projects\/files\/2014\/02\/Screen-Shot-2014-02-17-at-1.02.09-PM-300x93.png 300w, https:\/\/blogs.discovery.wisc.edu\/projects\/files\/2014\/02\/Screen-Shot-2014-02-17-at-1.02.09-PM-500x155.png 500w, https:\/\/blogs.discovery.wisc.edu\/projects\/files\/2014\/02\/Screen-Shot-2014-02-17-at-1.02.09-PM.png 1286w\" sizes=\"(max-width: 584px) 100vw, 584px\" \/><\/a><\/p>\n<p>Working off of <a href=\"http:\/\/www.kobakant.at\/DIY\/?p=2575\">this<\/a> tutorial, I began by screen printing a design onto my taffeta with a resist, in this case Vaseline.\u00a0 I then soaked the taffeta in a vinegar &amp; salt solution, which should etch away the unprotected copper coating, leaving behind the polyester fabric.\u00a0 The tutorial suggested a minimum etching time of 12 hours, however there was no effect in that time so I left the taffeta in the etching solution for several days.<\/p>\n<p>Here is my initial outcome:<\/p>\n<p><a href=\"http:\/\/blogs.discovery.wisc.edu\/projects\/files\/2014\/02\/Taffeta1.jpg\"><img loading=\"lazy\" class=\"alignnone size-full wp-image-100\" src=\"http:\/\/blogs.discovery.wisc.edu\/projects\/files\/2014\/02\/Taffeta1.jpg\" alt=\"\" width=\"759\" height=\"800\" srcset=\"https:\/\/blogs.discovery.wisc.edu\/projects\/files\/2014\/02\/Taffeta1.jpg 759w, https:\/\/blogs.discovery.wisc.edu\/projects\/files\/2014\/02\/Taffeta1-284x300.jpg 284w\" sizes=\"(max-width: 759px) 100vw, 759px\" \/><\/a><\/p>\n<p>As you can see, while the fabric is etched, the outcome is less than perfect. There are a few variables I am refining for my next test:<\/p>\n<p>1. <em>Solution mix<\/em> &#8211; While the tutorial calls for a ratio of 100ml vinegar to 7ml salt, I transposed things in my mind and tried to mix a solution of 100ml vinegar to <strong>70ml<\/strong> salt.\u00a0 Once I realized my error, I removed some of the excess salt.\u00a0 However, I am uncertain what the makeup of my final solution was.<\/p>\n<p>2. <em>Salt type<\/em> &#8211; For the initial experiment, I used pickling salt because it was what I had on hand.\u00a0 For the next round I will be using standard iodized salt, in case the iodine content\u00a0 factors into the etch.<\/p>\n<p>3. <em>Container &#8211;<\/em> The first test was executed in a basic Tupperware bowl, which I quickly realized is not the ideal container given the delicate nature of the Vaseline resist.\u00a0 Subsequent experiments will be conducted in a shallow pan.<\/p>\n<p>4. <em>Resist thickness<\/em> &#8211; It may be beneficial to apply the Vaseline more liberally when printing, in order to better protect the copper from the etching solution.<\/p>\n<p><em><strong>Next<\/strong><\/em><strong> steps:<\/strong><\/p>\n<p>I am going to put together a second round test, applying what I have learned from the initial experiment.\u00a0 Once I get a clean etch, I am going to experiment with a few different dye formulations to see if it is possible to color the white taffeta without affecting the conductivity of the copper plating.\u00a0 Also, I&#8217;d like to use a multimeter to test the conductivity across my etched design to start getting an idea of any potential size limitations.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>My first round of testing was etching conductive fabric to create circuits.\u00a0 I&#8217;m working with a sample of copper-coated taffeta from LessEMF. Working off of this tutorial, I began by screen printing a design onto my taffeta with a resist, &hellip; <a href=\"https:\/\/blogs.discovery.wisc.edu\/projects\/2014\/02\/17\/acid-etching-copper-taffeta\/\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":51,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[8],"tags":[],"_links":{"self":[{"href":"https:\/\/blogs.discovery.wisc.edu\/projects\/wp-json\/wp\/v2\/posts\/97"}],"collection":[{"href":"https:\/\/blogs.discovery.wisc.edu\/projects\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.discovery.wisc.edu\/projects\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.discovery.wisc.edu\/projects\/wp-json\/wp\/v2\/users\/51"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.discovery.wisc.edu\/projects\/wp-json\/wp\/v2\/comments?post=97"}],"version-history":[{"count":1,"href":"https:\/\/blogs.discovery.wisc.edu\/projects\/wp-json\/wp\/v2\/posts\/97\/revisions"}],"predecessor-version":[{"id":102,"href":"https:\/\/blogs.discovery.wisc.edu\/projects\/wp-json\/wp\/v2\/posts\/97\/revisions\/102"}],"wp:attachment":[{"href":"https:\/\/blogs.discovery.wisc.edu\/projects\/wp-json\/wp\/v2\/media?parent=97"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.discovery.wisc.edu\/projects\/wp-json\/wp\/v2\/categories?post=97"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.discovery.wisc.edu\/projects\/wp-json\/wp\/v2\/tags?post=97"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}